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Characterizing and Refining a Novel Metallic FDM Process.

LaMcube - Ecole Centrale de Lille

February-June 2021

Traditional Selective Laser Sintering (SLS) for metal is an expensive and complex process. The FDM approach brings technical and budget affordability but needs to be refined for consistent mechanical properties of the printed parts.

Approach

Refining printing process

  • Particle-loaded material prone to clogging.
  • Tuned printing parameters for repeatable samples.
Metallic FDM printer prototype and sample preparation

Experiments

  • Tensile testing on a universal testing machine.
  • Computer vision to track the layer's behavior.
Universal testing machine used for metallic FDM samples

Results

  • Anisotropy due to the print layer orientation.
  • Limited elongation due to porosities resulting from the sintering process.
Tensile-test results showing anisotropy and limited elongation for metallic FDM parts